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Friday, October 18, 2013

HDPE/PP Woven Sacks Project Feasibility Report


PRODUCT AND ITS USES

HDPE/PP packing materials have become popular on account of their inertness to chemical, moisture and resistance to fungus and rotting.  They are light in weight and withstand stringent conditions than conventional bags.  Compared to jute the prices are stable and competitive.

MARKET POTENTIAL
The major users of HDPE/PP woven sacks are fertilizer, sugar, cattle feed, cement.  Starches, pesticides, detergents and many other industrial bulk items are also being packed in woven sacks.  HDPE strips also used for deck chairs, etc.  PP strips used for marine rope manufacturing.

With the introduction of circular looms, cost of production has come down drastically and making these sack more preferable now.  Demand is ever growing with more and more factories preferring woven sacks for packaging.  90% of the production is consumed in the domestic industry while a little is being imported to border countries.

MANUFACTURING PROCESS
First the tape is produced through the tape extrusion machine.  This tape is fed to knitting machine to form cloth on circular weaving machine.  Cloth thus formed is cut to required dimensions and stitched to size.  Printing is also done as per requirement if planned.
IS standards to be maintained meeting customer requirements.

PROJECT ESTIMATION
Unit runs on single shift 25days per month; Wastage of raw materials estimated to be around 2%; Number of bags per kg depending on the density used; uninterrupted power availability is assumed.
450 MT production capacity estimated to be economically viable for a small scale industry.

LAND & BUILDING
1500 sq.m with built up area 500sq.m for plant & equipment.

MACHINERY & EQUIPMENT:
Tape extruder; Chease winders with shutters – 8nos.; Circular weaving machine; heavy duty sewing machine-6 ; multi-color printing machine; weighing machines; lab equipment
RAW-MATERIALS
40T HDPE/PP granules; printing accessories; packing accessories.
UTILITIES
Office furniture; 11kva transformer; Electricity & water
MISCELLANEOUS EXPENSES
Office expenses; insurance, etc.
CAPITAL INVESTMENT
Estimated capital investment: approximately INR 3,31,95,000/-
COST OF PRODUCTION
Estimated Cost of production Per anum INR 3,48,40,000/-
TURNOVER
Estimated sales income of 350T : INR4,16,16,000/-
PROFIT
Profit per anum INR 67,76,000/- & Net Profit Ratio 16.28%
RATE OF RETURNS :   20.4 %
BREAK EVEN POINT :   B.E.P  51.83%
For more details and help you shall contact lotuslinks@gmail.com

27 comments:

Anonymous said...

Hello
We M/s. Ventura Wings Company from India, We want to set up Production Line for Agro Industry & Food Packing. We have the requirement of Entire production line for packing, HDPE woven Bags & Paper Bags with Lamination, for packing of food product, pet foods, Agriculture Product Bag packing size will be 25kg.
We want fully Automatic Machinery, So if your company can supply please contact us as soon as possible, We are planning to come china on 5th April for discussion and finalizing Company to place order.
We required details: -
Area required for it
Power required for it
Minimum & Maximum production
Manpower required per 12-hour shift
Wastage % in production per day or how you calculate
Raw Material Required Production Cost
If you have any project report please provide us for study
Any plant supplied to India by your company.
Hope to get your valuable response as soon as possible.
With Regards,
Rakesh Verma

Unknown said...

Nijrang Group has a well earned name in Printing, Packaging & Woven sack industry. For the last 15 years, we have been engaged in Manufacturing machinery & equipments. Nijranggroup its Industrial Packaging Suppliers in India.
Cutting And Sealing Machine Manufacture by nijranggroup.com

Mr.X! said...

Hi, I am from Siblal Gupta & Co. and we are looking for setting up a similar plant in West Bengal.Can I have a tour of your factory so that I can get an overall idea for the same?

Regards.

Siddharth Gupta.

PP Woven Bags Dealer said...

We also deal in PP bags. We provide largest platform for manufacturer, buyer and seller of PP Bags. pp woven bags manufacturer

Anonymous said...

Dear Team,

I want to set up a Production unit of PP Bags & I have requirement of an entire production line.

Ravi singh said...

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Unknown said...

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Deepanshu bansal said...

hi friends ,
we are looking forward to set up a jute lamination plant of this kind please guide by sharing the required and necessary details.

thanking you
deepanshu
hrshlgrg@gmail.com

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Anonymous said...

Dear all.

This is frank from Nigeria, please we are looking to restart our factory producing PP bags.
What quantity can an extruder take in a production cycle, and what is the ratio of input to output from the extruder. for eg if an extruder is fed 1000kg of PP, what length of yard will it produce??

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Unknown said...

Sir looking hdpe industry,iam having 2cr.any possible project cost

Unknown said...

Kindly share the full project report on Hdpe woven sack bag machinery.

Unknown said...

kindly share details avagrawal92@gmail.com

Adam said...

Very infomative blog on pp granules