I.
PRODUCT
& USES
Stranded wire rope is
manufactured by twisting or stranding together number of wire strands depending
upon the stay wire requirements. These
wire ropes are prepared using either steel wire strands or galvanised steel
strands suitable for the usage. These
are mainly used for Electricity poles, Telephone poles, Railway signalling
purpose, stay wires for hoardings, cranes hoisting arrangements, rigging ropes,
load slings, industrial hoisting equipment, etc.
II.
MARKET
POTENTIAL
Main users are Govt.
depts. Like Electricity, Railways, Telephones & industrial establishments. Due to the Smart city concept, lots of
publicity hoardings are coming up in cities which also require lots of wire
ropes. With the infrastructure sector
development in India, there is tremendous potential for this product.
III.
PRODUCTION
96 tons per anum.
IV.
PROCESS
DETAILS
It is proposed to
manufacture 7 strands wire rope of 7.77mm dia.
2.59mm wire rope is used readily available in coils from the supplier. The thin wire is wound on the metal bobbin
machine. The bobbins are then mounted on
the stranding machine and the wire rope is produced. This is continuously wound on to wooden drum
to the required length and then packed for dispatching.
V.
QUALITY
STANDARDS
The main requirement
is tensile strength of the product.
Suitable and tested material needs to be used as raw strand material in
producing wire rope. Stands meeting ISI
requirements to be used, and certified ropes to be supplied if the client requires
so.
VI.
LAND
& BUILDING
| VI | COVERED 300sq.m Shed Rent | 30,000.00 ₹ | |
| VII | MACHINERY & EQUIPMENT | ||
| Bobbin winding M/C with elec | |||
| Wire Stranding M/C | |||
| Weighing M/C- 2ton | |||
| Handtools | |||
| Office furniture | |||
| Electrification at10% | |||
| SUB TOTAL | 5,25,000.00 ₹ | ||
| VIII | RAW MATERIALS(PER MONTH) | ||
| G.I.wire 2.59mm | 5,28,000.00 ₹ | ||
| SUB TOTAL | 5,28,000.00 ₹ | ||
| IX | STAFF & LABOUR(PER MONTH) | ||
| MANAGER | |||
| SUP | |||
| FOREMAN | |||
| SKILLED-2 | |||
| SEMI SKILLED -2 | |||
| HELPERS-8 | |||
| CLERK | |||
| MESSENGER | |||
| SUB TOTAL | |||
| 86,250.00 ₹ | |||
| X | MISCELLANEOUS(PER MONTH) | ||
| ELECTRICITY | |||
| CONSUMABLES | |||
| LUBRICANTS | |||
| TRANSPORT | |||
| PACKING | |||
| RENT(VI) | |||
| 70,000.00 ₹ | |||
| XI | WORKING CAPITAL (PER MONTH) | ||
| VIII | 5,28,000.00 ₹ | ||
| IX | 86,250.00 ₹ | ||
| X | 70,000.00 ₹ | ||
| 6,84,250.00 ₹ | |||
| XII | TOTAL CAPITAL INVESTMENT | ||
| VII | 5,25,000.00 ₹ | ||
| XI QUARTERLY | 20,52,750.00 ₹ | ||
| 25,77,750.00 ₹ | |||
| XIII | COST OF PRODUCTION (annual) | ||
| RECURRING EXP. | 82,11,000.00 ₹ | ||
| INTEREST ON CAPITAL | 3,86,662.50 ₹ | ||
| DEPRICIATION | 52,500.00 ₹ | ||
| 86,50,162.50 ₹ | |||
| XIV | SALES (PER ANUM) | ||
| PROD1-PERTON55Kx190 | 1,04,50,000.00 ₹ | ||
| 1,04,50,000.00 ₹ | |||
| XV | PROFIT CAL | ||
| PROFIT PER ANUM | 17,99,837.50 ₹ | ||
| PERCENT OF SALES | 17.22% | ||
| ROI | 69.82% | ||
| XVI | BEP ANALYSIS | ||
| ANNUAL FC | |||
| RENT(VI) | 14,400.00 ₹ | ||
| INT | 3,86,662.50 ₹ | ||
| DEP | 52,500.00 ₹ | ||
| SALARIES | 4,31,250.00 ₹ | ||
| MISCELLAENIOUS | 3,50,000.00 ₹ | ||
| 12,34,812.50 ₹ | |||
| B.E.P | 40.69% |
Cost analysis was based on the prices available at the time of feasibility report preparation which may be different from present prices. This report made public to help the budding entrepreneurs to understand the project basics. For more latest details you may contact lotuslinks
